Categories / Operations & Inventory
Sortly Bilo Plumbing: 3,000+ items / 52,000 parts tracked; cuts wasted trips and reorders
A family plumbing and heating company swapped handwritten notes for Sortly and now tracks 52,000 parts across the warehouse, 18 trucks and job sites, with fewer wasted trips and fewer duplicate reorders.
- Task
- replace handwritten notes with mobile inventory across warehouse, trucks, and job sites
- Result
- tracks 3,000+ items and 52,000 parts; streamlines receiving, reordering, job costing, and billing; fewer wasted trips and unnecessary reorders; better visibility into parts movement/costs (qualitative "huge time savings")
- Tools
- Sortly (folders/subfolders, QR codes, low-stock alerts, item history, reporting)
- Setup
- structure folders for warehouse/trucks/jobs → QR-code parts → enable low-stock alerts → use item history/reporting for reorders and job costing → train techs to scan on-site
Step-by-step setup guide + copy-paste prompt
Honest note: this is rule-based inventory tracking (QR codes plus low-stock alerts). There's no generative AI. Use the prompt below to clean your parts list before you import it.
Prerequisites
- A Sortly account and the mobile app on each tech's phone.
- A parts list (even a messy spreadsheet) and a reorder point for your top 100 parts.
Step-by-step setup
Step 1. Mirror your physical layout. Create folders for Warehouse, one per Truck, and Jobs. Use subfolders for shelves, bins or job numbers.
Step 2. Add items with a minimum level. Add or import items with quantity and photo, and set a Min Level on each item. To do many at once, select the items and use Bulk Edit.
Step 3. Turn on low-stock alerts. Open an item → Edit → click the bell icon → choose At or Below Min Level and pick who gets the alert (usually purchasing). Low-stock alerts work on items, not folders.
Step 4. Label everything. Create QR labels from an item, or select items in a folder → QR Label → choose paper and label size. This needs the Advanced plan or higher.
Step 5. Train techs to scan. Every part pulled for a job gets scanned and moved to that job's folder. Item history then shows where parts went, which feeds job costing and billing.
Step 6. Reorder from alerts, not from walking the shelves. Review alerts and item history weekly before placing orders.
Copy-paste prompt
Clean this parts list for a Sortly import. Output CSV columns: name, folder, quantity, unit, min_level, notes.
Merge duplicates (same part, different spellings), standardise names as "Brand – Part – Size", and put each item in Warehouse or Truck-## based on the location column.
If a min_level is missing, suggest one from usage and mark it [SUGGESTED].
{{paste list}}Sources
- CaseStudies.com: Bilo Plumbing & Heating streamlines inventory with Sortly. Credit: Bilo Plumbing & Heating's purchasing manager.
- Sortly Help: Quantity Alerts
- Sortly Help: Create QR Code and Barcode Labels
Industries: AI automation for Home Services & Contractors
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